Material usage, technical requirements and inspection of butt welding elbow


Time of issue:

2023-09-06

The butt welding elbow is a steel plate that is punched into a half ring elbow with a stamping die or directly cast into a half ring elbow with a casting mold, and then the two half ring elbows are welded in groups, so the butt welding Elbows are also known as welded elbows.

Material usage, technical requirements and inspection of butt welding elbow

Butt welding elbow materials are the core of new materials, which play an important role in promoting and supporting the development of high-end materials. Among new materials, materials account for about 85%. During the use of the butt welding elbow, it should be kept clean frequently, and the transmission thread should be lubricated regularly. When a fault is found, it should be stopped immediately to find out the cause of the fault. The stamped welding elbow is used to connect two pipes with the same nominal diameter to make a 90-degree turn for the pipe.

The butt welding elbow is a steel plate that is punched into a half ring elbow with a stamping die or directly cast into a half ring elbow with a casting mold, and then the two half ring elbows are welded in groups, so the butt welding Elbows are also known as welded elbows. The butt welding elbow is made and welded by the corresponding process to form a good production standard and performance, and the corresponding material is used to fully demonstrate the important performance.

Butt welding elbows are used for the lengthening of workpieces: such as butt welding of strip steel, profiles, wire rods, steel bars, steel rails, boiler steel pipes, oil and gas pipelines, etc. Butt welding elbows are applied to the assembly welding of components to butt weld simple rolled, forged, stamped or machined parts into complex parts to reduce costs. For example, the butt welding of the steering shaft shell of the automobile and the rear axle housing, the butt welding of various connecting rods and tie rods, and the butt welding of parts, etc.

Technical requirements and inspection of butt welding elbows

1. The material of the butt welding elbow is GB/T5312-1999 "Carbon Steel and Carbon Manganese Steel Seamless Steel Tubes for Ships", and other materials can also be selected according to user requirements.
2. The materials of the butt welding elbow must have a quality certificate, and re-inspection should be carried out according to the requirements of relevant standards and specifications, and they can be used only after they are confirmed to be qualified.
3. When ordering, the two parties negotiate to increase the inspection items for materials, such as ultrasonic, penetration, magnetic particle inspection or other inspection items.
4. The inner and outer surfaces of the butt welding elbow should be derusted and coated with antirust oil.
5. In principle, the butt welding elbows that pass the inspection are not subject to pressure tests, but all joints with different diameters should pass the assessment of the hydraulic test in the system.

test:

1. The butt-welding elbow must not have cracks, overburning or other fillings that damage the strength and appearance, and the inner and outer surfaces should be smooth without scale.
2. The structural size and deviation of the butt-welding elbow shall be in accordance with the requirements of GB/T10752-1995 "Marine steel pipe butt-welding joint".
3. Ultrasonic or magnetic particle testing sampling inspection should be carried out on the butt welding elbow.
4. Sampling inspection is negotiated by the supply and demand sides, and each or each batch of finished butt welding elbows should have qualified product quality.


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